Magnetic Separators For Making Your Recycling Process Effective
One of the most crucial and challenging parts of the recycling process is the separation and sorting of recyclable materials. An effective recycling process relies on an efficient magnetic separation and sorting process.
This magnetic separation involves using powerful magnetic devices to sort ferrous impurities from non-magnetic materials. There are various types of magnetic separators that can be used appropriately in a recycling plant to remove ferrous materials or recover non-ferrous materials.
Using today’s advanced magnetic separation technology, metal separators, and recyclers can sort and separate not only bulk materials but also the smallest magnetic particles can be removed in effect by magnetics.
What’s more amazing is separating every bit of recyclable product, whether magnetic or non-magnetic, can not only help us economically but contributes to preserving our natural resources.
Magnetic separators can make your recycling process effective and allow the repurposing of recyclable materials easily. In this blog, we will learn about the best magnetic separators for the recycling industry and how they can benefit your recycling process.
Before we jump onto exploring the best magnetic separators, let’s first understand various types of recycling, the importance of recycling, and the magnetic separation process in recycling.
Different Types Of Recycling
| Recycling Type | Material Processed |
| Auto Shredder Residue (ASR) | Waste from the shredding of motor vehicles |
| Incineration Bottom Ash (IBA) | Ash produced in incineration facilities |
| PET Flakes Recycling | Small pieces of PET bottles that are broken off from the whole by cutting or crushing operations |
| WEEE Recycling | Discarded electrical or electronic devices |
| Glass Cullet Recycling | Crushed or imploded glass pieces |
| C&D Waste Recycling | Waste generated from the construction, renovation, repair, and demolition of large building structures, roads, bridges, piers, and dams |
| ZORBA Scrap Recycling | Shredded and pre-treated non-ferrous scrap metals |
| Municipal Solid Waste (MSW) | Garbage consisting of everyday items we use and then throw away |
Recycling Importance
♻️ Reduce Contamination:
The separation of waste materials from different types of recyclables is crucial to reduce contamination. To give an example, both paper and glass are recyclable materials, though a smashed glass bottle can contaminate the entire box of paper, and it will end up in a landfill.
♻️ Maintain Resource Integrity:
Due to less contamination of recyclable materials, the integrity of materials is also maintained for longer periods, and there is reduced downcycling.
Downcycling is a process of recycling material in such a way that the end product is obtained of a lower value than the original item. Hence, proper recycling can help maintain product quality for repurposing.
♻️ Less Waste Goes to Landfill:
Many materials, such as cardboard, plastic, and others, can be recycled easily, which reduces the need for incinerators and landfills.
♻️ Healthier Ecosystem:
From rivers and lakes to wildlife, heavy metals, plastics, and other toxic materials can contaminate and damage our ecosystem. However, by recycling them, we can maintain a healthier ecosystem for both humans and wildlife.
♻️ Conserves Natural Resources:
The most important benefit of recycling is it preserves our planet’s natural resources. Recycling reduces the requirement for harvesting new raw materials from the earth by simply recycling them from waste products.
Magnetic Separation In Recycling
Before processing recyclable materials, it has to go through a magnetic separation process in order to become metal-free or free of any ferrous contamination. Magnetic separation is a process of separating ferrous metals using strong magnets from recyclable materials collected together.
A high product recovery rate is required in every recycling plant to ensure less material goes to landfills and less energy is used to make new products out of these recycled materials.
Hence, highly advanced magnetic separators are used for this separation process in recycling industries to ensure the highest level of purity is obtained in the end product. These magnetic separators effectively separate hazardous metals from products.
How is a magnetic separator used in recycling applications?
Magnetic separator is mainly used in the recycling industry to separate ferrous materials like tin, iron, steel, and many more.
Types of Magnets
Magnetic separators are available in generally two types of magnets, i.e., Rare earth magnets and ceramic magnets.
The type of magnet material to choose depends on the product density, its flow rates, operating conditions, and the type of ferrous impurities needed to be separated.
Ceramic magnets are used for separating tramp iron, while rare earth magnets are better suited for products with higher density, high flow rates, and weak magnetic materials.
Types of rare earth magnets that are used for magnetic separators are:
- Neodymium: Strongest magnet used to remove fine iron and stainless steel
- Ceramic Ferrite: Lower in strength but has strong magnetic fields.
Magnetic Separators For The Recycling Process
Jaykrishna Magnetics Pvt. Ltd. has years of experience and expertise in building the best recycling separation line that includes top-quality magnetic separators and vibratory equipment.
We are well aware of various recycling challenges and requirements. Hence we provide a diverse range of magnetic separators for various recycling industries. Whether you need a magnetic separator for handling plastic or glass, we provide recycling solutions focused on your unique recycling applications.
Here is the list of top magnetic separators that can be used for various recycling industries:
➱ Belt Type Magnetic Separator
➱ Drum Type Magnetic Separator
➱ Electromagnetic Overband Separator
➱ Permanent Magnetic Drum Pulley
Benefits Of Using Magnetic Separators
Not only the recycling industry but there are many industries that rely on magnetic separators to ensure purity in their end products.
Below are some of the top benefits of using our magnetic separators for your applications
1️⃣ Consumer Safety
Magnetic separator plays an important role in ensuring the purity of end products. There are many manufacturing industries that can leave behind harmful metal powders in products.
But by using our magnetic separators, one can effectively separate even the tiniest metallic particles from the product, making it safe to consume.
2️⃣ Simple Yet Efficient
Magnetic separators are easy to install and operate with minimal human attention. Our strongly constructed magnetic separators are built to last and require low maintenance.
3️⃣ Versatility
Our magnetic separators are highly versatile, with unique capabilities to serve a wide range of industrial applications.
Need A Magnetic Separator For Your Recycling Application?
Sourcing your magnetic separators from a trusted manufacturer is very important.
Here at Jaykrishna Magnetics Pvt. Ltd., we have extensive magnet knowledge and experience in manufacturing quality magnetic separators with the right combination of robustness and magnetic properties.
Our magnetic separators provide the best performance in separating fine fractions, weak magnetic metallic impurities, and non-ferrous metals.
For product requirements, please do contact us at +91 98253 26078, +91 93274 46310, or feel free to email us at info@jkmagnetic.com
