Magnetic Destoner – Magnetic Separator

Jaykrishna Magnetics is a world leader in manufacturing specialized Magnetic Destoner with the comprehensive indigenous technology that suits for different requirements of the domestic and foreign market. The quality of products are reliable, all have passed the ISO 9001 certification. Our Magnetic Destoners is used to remove heavy foreign impurity like stone, metallic, glass pieces, mud balls, rat feces and other impurities, With the combination of fluidization and deck oscillation, heavy particles migrate to upper levels of the deck discharge from outlets and the light particles move to the lower level of the deck.

Our Magnetic Destoners are efficient, high-intensity, high-gradient and durable machine used for a wide variety of applications for separations including coffee, beans, seeds, wheat, cereal, maize, rice, soya bean, seed, sunflower seed, legume, barley, oat, malt, nut, millet, kamut, green lentils, black jasmine rice, quinoa, barley groats, buckwheat groats, sushi rice, basmati rice,  corn kernels, couscous, pearled couscous, cowpea, green peas, red lentils, mung bean, chickpeas, puy lentils, green split peas, aduki beans, dalia, mixed beans, black eyed peas, iodized salt, kidney beans, yellow split peas, Flageolet beans, pinto beans, marrow fat beans, black turtle beans  and others.

It also used to remove impurities from spices like red chillies, kebab masala, tikka masala, mild madras curry, ginger, turmeric, red colouring food, garlic and coriander seasoning, lamb seasoning mix, black pepper, red paprika, saffron, sage, rosemary, parsley, thyme, cumin and many other spices can be separate using our high quality magnetic destoner.

Working Principle:

In Magnetic Destoner separator, a short conveyor belt envelopes the magnetic roll and a tensioning ideal roll. A suitable feeder discharges materials on the belt. The ferromagnetic and paramagnetic particles adhere to the belt while the nonmagnetic particles flow freely off at the end of the conveyor.

Magnetic Destoner Working Gif

Features:

Magnetic Rolls available in 75(3 inches) & 100mm(4 inches), 150mm(6 inches) , 200mm (8 inches), 240mm(9.5inches) diameter. & widths up to 2000mm.

A 0.5 HP, variable speed DC/AC geared motor drive adjustable from 0 to 280 RPM drives the roll.

Vibratory feeder provided with high quality unbalanced vibratory motors.

Abrasion resistant endless conveyor Belts with a thickness of 0.35mm is provided for the Machine.

Salient Features:

  • Vibratory Feeder with controls provided for Feeding.
  • The high efficiency of the iron separation system.
  • Abrasion resistant endless conveyor belt with a thickness of 0.35mm is provided for the Machine.
  • Multi-stage system up to 6 stages is available.
  • Different Magnetic Strengths are available:
    • 8,000 Gauss 
    • 10,000 to 11,000 Gauss

Our Product Video:

Magnetic Destoner is used for Cleaning and Processing for various types of Grains:

  • Rice Cleaning
  • Wheat Cleaning
  • Corn Cleaning
  • Pulses Cleaning Spices
  • Cleaning Seed Cleaning
  • Semolina Cleaning
  • Chilli Flakes
  • Sesame Cleaning
  • Cumin Cleaning
  • Fennel Seed Cleaning

Magnetic Destoner is also used for various applications below:

  • After Gravity Separations
  • At discharge of Bucket Elevators
  • At first break in Flour Mill
  • It is installed in Buhler Flour Mill
  • For cleaning live
  • Discharge of all cleaning machines
  • In auto cleaning machines

Applications:

Our Magnetic Destoner machines are mostly used in various industries like minerals applications such as abrasive, refractory and ceramic raw material beneficiation, alumina, silica, carbide, magnesite, quartzite, etc. Glass raw materials cleaning silica and quartz, feldspar, dolomite, etc.

Ultra high purity quartz cleaning, graphite upgrading, manganese ore beneficiation, bauxite upgrading, diamond ore beneficiation, selective separation of garnet/ilmenite/rutile, zircon, beneficiation of iron ore, recovery of metals from slag, removal of ferrous silicates from limestone, magnesite etc.

Also, our magnetic destoners are also used for food processing industries which can remove mud balls from wheat, rice, sesame, semolina, cumin, fennel, chilly flakes and many other food products.

Testing Facilities:

Live working of a machine will be demonstrated at our workplace. A small sample of around 5-10 Kgs. of material can be tested free of cost and performance of our machine can be demonstrated.