Magnetic Separation Technology For Waste Recycling Industry

Magnetic Separation Technology For Waste Recycling Industry

With each passing year, a greater and greater number of waste is getting generated and creating environmental and recycling issues.

Today, waste recycling industry is one of the important industries due to these blooming environmental concerns and lack of natural resources. Recycling waste materials helps conserve resources and reduces the environmental impact of waste disposal by recycling the amount of waste sent to landfills. 

However, many waste recycling industries struggle to enforce the best magnetic separation technology for recycling and managing waste materials. Effective waste recycling relies on efficient magnetic separation equipment. 

That is why we are here to introduce top-quality magnetic separators that ensure quality separation of waste recycling materials.

Keep reading to dive deep into waste recycling industries and the range of magnetic separating technology widely used for it.  

Waste Recycling 

Waste recycling is a process of recovering waste materials and converting them into new products. The advantages of waste recycling are 

  • Conservation of natural resources 
  • Reduce the amount of waste in landfills
  • Better resource utilization

Various types of valuable waste such as plastics, paper, rubber, bottles, and glass can be sorted for recycling and reuse through separation.

Different Types Of Waste Recycling Industries

There are different types of waste recycling industries that include:

  • E-waste recycling
  • Municipal solid waste  
  • Glass recycling
  • Scrap material
  • Pet flakes
  • Plastic recycling
  • Rubber recycling
  • Metal recycling

What Is Magnetic Separation Technology?

One of the significant problems recyclers face is waste materials contaminated with metallic impurities. This affects the purity of the material and can also cause damage. Hence effective magnetic separation technology is needed to remove metals from waste materials such as glass, plastic, E-waste, etc.

Magnetic Separation equipment is used to recover and separate non-ferrous, ferrous metals, and stainless steel from waste material by using a magnetic force.

This process of utilizing magnetic forces involves the passing of waste materials through a magnetic field where the magnetic metallic impurities get attracted to the magnetic field and separated from the non-magnetic materials.

Jaykrishna Magnetics Pvt. Ltd. is a leading manufacturer of magnetic separators and vibratory equipment. We offer a wealth of magnetic separators that are widely used in recycling industries to segregate, recycle, and reuse waste material.

Different Types Of Magnetic Separators For Waste Recycling Industry

Eddy Current Separator For Waste Recycling Industry

Eddy Current Separator is one of the most preferred magnetic systems in the recycling industry. It is mainly used to separate nonferrous metals, such as aluminum, copper, brass, etc., from non-metallic materials like glass, plastic, wood, and others.

The nonferrous separator has a robust construction with anti-vibration pads and a capacity from 2MT/hr to 15MT/hr. The powerful magnets in the machine help it provide optimal quality separation in recycling industries.

Features of Eddy Current Separator 

Increased metal recovery: High-quality magnetic separators are able to effectively separate ferrous metals from other materials, allowing for the recovery of valuable metals such as steel and iron.

  • Highly Stable Foundation 
  • High Tensile Structure 
  • Minimal Maintenance
  • Quality Deliverance 
  • Excellent Equipment Protection

Check out this video to watch how Eddy Current Separator works.

Overband Magnetic Separator For Waste Recycling Industry

Overband magnetic separator is well known for delivering the best performance in the recycling industry. The separator is used to remove tramp iron or magnetic contaminants from non-magnetic material in the waste recycling sector. 

Also known as a cross-belt magnetic separator, it is designed to remove impurities from the product carried by a conveyor belt, vibratory feeder, or magnetic pulley. 

Features of Overband Magnetic Separator

  • Powerful Rare Earth Magnets
  • Easy Maintenance 
  • Strong Construction 
  • Highly Efficient 
  • Long Belt Life

 

Watch this video to learn more about the Overband Magnetic Separator:

Drum Type Magnetic Separator For Waste Recycling Industry

Drum Type Magnetic separators are commonly used in the recycling industry to separate impurities from waste recyclable materials using a rotating cylindrical drum.

The drum shell is made of stainless steel, which revolves around the magnetic field.  As the product flows into the drum, the magnetic particles or impurities are attracted to the drum’s surface and stick to it, whereas the clean material passes through the drum and is collected separately. 

Features of Drum Type Magnetic Separator

  • Enclosed Structure 
  • Highly Coercive Permanent Magnets 
  • Robust Construction
  • Automatic Iron Pollutants Separation

Tap on the video to learn more about Drum Type Magnetic Separator

Suspension Magnet For Waste Recycling Industry

The suspension Magnet is uniquely designed to extract tramp iron from the product carried by the conveyor belt or a vibratory feeder. 

It has a simple design and is highly adaptable to various types of installation. This type of magnetic separator is mainly recommended to use in products that have low contamination. 

Features of Suspension Magnet 

  • Efficient Separation 
  • Powerful Magnetic Field 
  • Easily Adjustable Suspension Height
  • Low Maintenance 
  • Durable Construction

Check out the video to know more about Permanent Suspension Magnet 

Magnetic Drum Pulley For Waste Recycling Industry

Magnetic Drum pulleys have a 360-degree magnetic surface and are highly preferred in recycling industries to remove steel from aluminum cans or others. 

The magnetic field generated by magnetic drum pulleys is very strong, which helps eliminate even the tiniest metal objects.

Features of Magnetic Drum Pulley 

  • Easy To Install
  • Self Cleaning 
  • Magnetic Range From 2500 – 8500 Gauss 
  • No Maintenance
  • Welded Construction
  • Strong Magnets

Finishing It Up 

The quality of the recycled materials is critical in the waste recycling industries, and the right selection of magnetic separators is paramount to the success of the recycling process. 

Installing the right magnetic separator could make all the difference in terms of separation, productivity, and cost-effectiveness. An effective and efficient magnetic separator can help ensure that your recycling process happens smoothly, leading to higher yields and better profitability. 

So if you are a recycling industry owner looking for a top-quality magnetic separator to support the waste recycling process, we encourage you to consider Jaykrishna Magnetics Pvt. Ltd. 

We are one of the top magnetic separator manufacturers in India, renowned for our cutting-edge technology and use of long-lasting materials to manufacture magnetic separators that fulfill the requirements of wide industries.

Talk to our team today to find the ideal magnetic separator for your needs.

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