High Intensity Roller Type Magnetic Separator

Jaykrishna Magnetics is a leading manufacturer of Magnetic Destoner with 37 years of experience.

Jaykrishna Magnetics have developed cost-effective, high-intensity, high-gradient, permanent magnetic roller separators with the indigenous technology which has been used successfully in industrial minerals applications.

High-intensity roller type magnetic separator incorporates high energy rare earth neodymium permanent magnetic roll assembly, which is manufactured and assembled under strict quality control and specification to generate unsurpassed magnetic field gradients. Under this high-intensity magnetic field, weakly magnetic contamination can be easily removed easily and efficiently.

Our Roller Type Magnetic Separators:

Single Roller Type Magnetic Separators:

Working Principle:

In high-intensity roller type magnetic separator, a short conveyor belt envelopes the magnetic roll and a tensioning ideal roll. A suitable feeder discharges materials on the belt. The ferromagnetic and paramagnetic particles adhere to the belt while the nonmagnetic particles flow freely off at the end of the conveyor.

Magnetic Destoner Working Gif

Features:

Magnetic Rollers is available in 75(3 inches) & 100mm(4 inches), 150mm(6 inches) , 200mm (8 inches), 240mm(9.5inches) diameter. & widths up to 2000mm.

A 0.5 HP, variable speed DC/AC geared motor drive adjustable from 0 to 280 RPM drives the roll.

Vibratory feeder provided with high quality unbalanced vibratory motors.

Abrasion resistant endless conveyor Belts with a thickness of 0.35mm is provided for the Machine.

Salient Features:

  • Vibratory Feeder with controls provided for Feeding.
  • The high efficiency of the iron separation system.
  • Abrasion resistant endless conveyor belt with a thickness of 0.35mm is provided for the Machine.
  • Multi-stage system up to 6 stages is available.
  • Different Magnetic Strengths are available:
    • 8,000 Gauss 
    • 10,000 to 11,000 Gauss

Watch Video Of Roller Type Magnetic Separators:

High Intensity Roller Type Magnetic Separator is used for Cleaning and Processing for various types of Grains:

  • Rice Cleaning
  • Wheat Cleaning
  • Corn Cleaning
  • Pulses Cleaning Spices
  • Cleaning Seed Cleaning
  • Semolina Cleaning
  • Chilli Flakes
  • Sesame Cleaning
  • Cumin Cleaning
  • Fennel Seed Cleaning

Applications:

Jaykrishna Magnetic machines are mostly used in various industries like minerals applications such as abrasive, refractory and ceramic raw material beneficiation, alumina, silica, carbide, magnesite, quartzite, etc. Glass raw materials cleaning silica and quartz, feldspar, dolomite, etc.

Ultra high purity quartz cleaning, graphite upgrading, manganese ore beneficiation, bauxite upgrading, diamond ore beneficiation, selective separation of garnet/ilmenite/rutile, zircon, beneficiation of iron ore, recovery of metals from slag, removal of ferrous silicates from limestone, magnesite etc.

Also, our magnetic separators are used as magnetic destoner for food processing industries which can remove mud balls from wheat, rice, sesame, semolina, cumin, Fennel, chilly flakes and many other food products.

Testing Facilities:

Live working of a machine will be demonstrated at our workplace. A small sample of around 5-10 Kgs. of material can be tested free of cost and performance of our machine can be demonstrated.