Cleaning Grains, Spices & Pulses Using Magnetic Destoner – Advanced Guide
With increase in hygiene consciousness in the community, the demand for clean and packaged grains, spices & pulses is at a high. The purpose of product packaging is to protect the product from damage during transit from the manufacturing factory to shop, but it also prevents damage while the product sits on retail shelves. Packaged products are not only more durable but also promote health due to clean consumption.
While the demand for packaged products is increasing, the quality of packaged products is also up the notch which can otherwise be easily compromised with impurities during manufacturing, processing and packaging. Impurities can range from stone, metal pieces, glass pieces, mud balls, rat feces, etc. Cleaning of such impurities can be challenging, cumbersome as well as time taking. If not done at the right time, it may spoil the raw materials posing losses to the manufacturer.
The solution of removing impurities from grains, spices and pulses is with Jaykrishna Magnetics Pvt. Ltd. Based in Ahmedabad, India, we are the world leaders in manufacturing specialized Magnetic Destoner with comprehensive indigenous technology. We engineer, design, manufacture and supply magnetic machinery for many different applications. We customize the cleaning machine as per requirement of domestic as well as foreign market and are product specific. Our products have excellent durability and sturdiness with good finishing.
Magnetic Destoner Manufacturer in Gujarat – Jaykrishna Magnetics Pvt Ltd
The process of cleaning grains, spices and pulses can be summarized in few points:
- Grains, spices and pulses are weighed on a scale which then passes through a magnet for removal of tramp metal.
- This removes impurities that are larger, finer and lighter than the main product itself.
- This machine is equipped with the air-recycling system that allows efficient aspiration of lighter foreign materials without requiring the energy as would be conventionally perceived.
- After the bulk of the foreign material is removed, it moves on to a Destoner for removal of stones which are of sizes grains.
- The grains, spices and pulses are weighed again and packaged.
The advantages of installing our Magnetic Destoner are:
- It removes almost 99.9% mud balls.
- The wearing effects of grinding roller are less.
- Low operational cost.
- An improved feed system gives higher separation efficiency.
- A cantilever design that allows operators in speedy replacement of the belts.
- Silent and smooth operation.
The technical specifications of our Magnetic Destoner are:
- Magnetic Rolls available in 75(3 inches) & 100mm(4 inches), 150mm(6 inches) , 200mm (8 inches), 240mm(9.5inches) diameter. & widths up to 2000mm.
- A 0.5 HP, variable speed DC/AC geared motor drive adjustable from 0 to 280 RPM drives the roll.
- Vibratory feeder provided with high quality unbalanced vibratory motors.
- Abrasion-resistant endless conveyor Belts with a thickness of 0.35mm is provided for the Machine.
Grains, Pulses and Spices which can be cleaned using Magnetic Destoner are:
- Rice
- Wheat
- Corn
- Semolina
- Chilli Flakes
- Sesame
- Cumin
- Fennel Seed
