Best 5 Magnetic Separators To Look into in 2024

Best 5 Magnetic Separators To Look into in 2024

Introduction

It’s that time of the year…

With trees, lights, and Christmas cheer all around, the holiday season is the most wonderful time of the year for everyone.

However, for industries everywhere, it’s just about time when they need to start thinking about the best magnetic separator to leverage for the upcoming year 2024.

January is fast approaching, so if you are behind on choosing the best magnetic separator for industrial applications, take some time to read this blog on the top 5 magnetic separator industries should look into 2024.

Top 5 Magnetic Separators To Consider In 2024

Listed below are different magnetic separator types, each with different capabilities, applications, and advantages.

1] Eddy Current Separator

What Is The Use Of Eddy Current Separator?

Eddy Current Separator is widely used in the recycling industry to separate and recover non-ferrous metals from non-metallic materials. It uses a powerful magnetic field to separate non-ferrous metals from recyclable materials.

The separator is available in different designs to allow separation of both small and large non-ferrous metals.

What Is The Efficiency Of Eddy Current Separators?

Eddy Current Separator guarantees an efficiency of about 97%, meaning it can efficiently separate 97% of your total non-ferrous impurities.

How Does An Eddy Current Separator Work?

What Are The Advantages Of Eddy Current Separator?

  • High metal separation efficiency  
  • Solid structure with anti-vibration pads
  • Zero loss of valuable material
  • Low maintenance and easy service 
  • High yields of non-ferrous metals recovery
  • Enhanced safety system with electronic braking of the high-speed magnetic rotor
  • Protects further equipment from negligible wear and tear

2] Magnetic Destoner

What Is The Use Of Magnetic Destoner?

Magnetic Destoner is a highly efficient and capable machine used for removing mud balls, black stones, and other paramagnetic impurities from wheat, rice, grains, and other such food products.

It is widely used in food industries to eliminate unwanted content from food products using its magnetic power.

How Does A Magnetic Destoner Work?

What Are The Advantages Of Magnetic Destoner?

  • Less maintenance
  • Strong magnets for effective separation 
  • Compact design 
  • Easy to install 
  • 10 years magnetic strength warranty
  • Abrasion-resistant conveyor belt 
  • Adjustable motor drive

3] Overband Magnetic Separator

What Is The Use Of Overband Magnetic Separators?

An Overband Magnetic Separator is commonly installed above a belt conveyor to eliminate ferrous metal contamination in large volumes transported on belts, vibratory feeders, or inclined planes.

It is also used to protect machines like shredders, crushers, and more by cleaning materials from tramp iron. There are various industries that find Overband Magnetic Separator useful. The most common are foundries, coal mines, cement works, food, sponge iron, charcoal, glass, chemical industries, and domestic waste recycling plants.

How Does An Overband Magnetic Separator Work?

What Are The Advantages Of Overband Magnetic Separator?

  • Long-term magnetic stability
  • Requires less maintenance
  • Rugged construction 
  • High separation efficiency
  • Long belt life

4] Drum Type Magnetic Separator

What Is The Use Of Drum Type Magnetic Separator?

Drum Type Magnetic Separator is generally used for separating iron impurities from slurries, granules, or powders.

To be specific, it can remove iron contamination from materials like minerals, chemicals, food, grains, sand, plastic fertilizers, slag, ores, etc, making it the best magnetic separator for the processing industry.

How Does A Drum Type Magnetic Separator?

What Are The Advantages Of Drum Type Magnetic Separator?

  • Has high coercivity modern anisotropic permanent magnets
  • Strong and rugged construction
  • Automatic iron impurities separation 
  • Completely enclosed design to avoid dusting and pollution

5] Belt Type Magnetic Separator

What Is The Use Of Belt Type Magnetic Separator?

Belt Type Magnetic Separator is designed to be positioned at the location where ferrous metal separation is required from a distance. The separator has a high-strength, concentrated, deep magnetic field, allowing it to remove tramp iron from conveyed materials.

It is widely used for the separation of sponge iron and char, bauxite fine powder, iron ore, cast iron powder cleaning, etc.

How Does A Belt Type Magnetic Separator?

What Are The Advantages Of Belt-Type Magnetic Separator?

  • High-strength magnetic field
  • Endless cleated belt
  • Operates in hazardous environments
  • Adjustable magnetic strength

Magnetic Separator Applications

There is a wide range of magnetic separators that are used in various industries for the separation of ferrous and non-ferrous materials.

Common industries that can benefit from magnetic separators include:

  • Recycling 
  • Mining and Minerals
  • Grain and Milling
  • Food and Beverage
  • Pharmaceuticals 
  • Dairy 
  • Plastic 
  • Chemical 
  • Oil  
  • Textile
  • Powder and Bulk

Enter 2024 With The Best

There you have it: list of 5 best magnetic separators to carry with you into 2024.

While the new year is bound to bring more changes and challenges, the foundational solutions to it remain the same.

We are no strangers to the fact that all magnetic separators are not the same, but you must be also informed of the right magnetic separators to use for your industry.

Being the most trusted magnetic separator manufacturer in India, Jaykrishna Magnetics Pvt. Ltd. is well-versed in different magnetic separation technologies.

We help industries choose the best magnetic separators as per their industrial requirements for higher performance and customer satisfaction,

If you have questions or would like to request a quote, contact our team today.

We look forward to helping you with the best magnetic separation technology.

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