How To Remove Mud Balls & Black Stones From Corn?

How To Remove Mud Balls & Black Stones From Corn

How To Remove Mud Balls & Black Stones From Corn

Corn is one of the most universally cultivated crops while having temperature adaptability under various agro-climate conditions. Maize is also known as the queen of cereals because of its highest genetic yield potential of all.

Even if we focus simply on just India’s maize cultivation, it stands as the third most important food crop after rice and wheat. According to the product advance estimations, every year 24.51 MMT maize gets farmed which covers 80% of the maize area in India and contributes over 9% to the national food market.

Maize is used in both regular and staple meal courses for human beings and is a healthy feed for animals too. This might surprise you but maize also serves as a basic ingredient in thousands of edibles such as starch, oil, food sweetness, gum, packages, and even in paper industries.

We have seen the high maize cultivation and use in our daily kitchen but do you know how many impurities 1 kg of maize contains? 

It’s 3%, yes you read it right a count of 3% in 1kg maize contains mud balls, black stones, and impurities that add toxic elements to maize and cause life-threatening diseases. 

Previous impurities removal from corn processes contained threshing, winnowing, and sewing but these requirements are rising and such processes can be time-consuming for industries for which Magnetic Destoner was introduced to process this impurity separation process precisely and quickly.

What is a Magnetic Destoner?

Magnetic Destoner, also known as a magnetic separator, helps in the separation of mud balls, black stones, glass pieces, metallic contaminants, rat feces, and other impurities from product lines such as spices, herbs, and cereals. 

All these categories belong to the food industry for whom hygiene and purity are the topmost priorities that needs to be done with precise and accurate work. Magnetic Destoner gets this both done even at the vast volume facilitating it ready-to-packing. 

Working Principle of Magnetic Destoner:

In Magnetic Destoner the first step is to add contaminated elements to the feeder from which it gets rolled down to a magnetic conveyor belt that captures impurities and moves them to the impurity’s container. 

Once the conveyor belts separate impurities and refined elements both get moved to bifurcated routes created by placing a separator wall in the center of both. 

Magnetic Destoner Working Gif

In conclusion, Magnetic Destoners’ applications get their impurities separation process quickly with crystal clear elements and satisfactory results.

How Magnetic Destoner Helps in Separating Impurities From Corn?

When we visit the markets to get maize, all we see is ripe corn that is ready to be used for cooking, but someday if you open all of them, you’ll find mud balls and impurities which we might not even be aware of.

But who’ll do each piece is maize so tiny, impurity separation process would be so time-consuming. No problem, Magnetic Destoner will do it for you. 

As the approach shows above – quick, smooth, and flawless process conduction that assures minute-to-minute impurity removal from corn and completing with ready-to-use corn. 


Applications of Magnetic Destoner:

  • Corn
  • Coffee
  • Beans
  • Seeds
  • Wheat
  • Cereal
  • Rice
  • Soya bean
  • Sunflower seed
  • Legume
  • Red chilies
  • Kebab masala
  • Tikka masala
  • Ginger
  • Turmeric

Advantages of Magnetic Destoner:

  • Feeder controls the volume of added component
  • Highly-efficient impurity separation system
  • Abrasion-resistant conveyor belt with a robust thickness
  • Multi-stage system availability
  • Low Maintenance
  • Powerful magnets that seize impurities
  • Small sized
  • Easy installation process
  • 10 Years magnetic strength warranty

Jaykrishna Magnetics Pvt. Ltd. Magnetic Destoner

Jaykrishna Magnetics Pvt. Ltd. was started in the year 1978 with a few separation products, now with 40+ years of assembled experience and a leading name in the magnetic separator manufacturing market has raised their identity that speaks for its product quality and customers’ trust itself.

Products manufactured by Jaykrishna Magnetics Pvt. Ltd. get fabricated with top-notch materials, and advanced engineering technology which gets multiple times tested enhancing its reliability and foundation. This dedicated processing – allows and ensures applications’ work process speed boosting with high-quality results. 

Jaykrishna Magnetics Pvt. Ltd.’s Magnetic Destoners consist of high-intensity magnets, thick conveyor belts, and an adjustable separation wall with stage change availability making it flexible for a wide variety of applications such as maize, wheat, cereal, rice, seed, soya bean, sunflower seed, legume, oat, barley, malt, nut, millet, Kamut, green lentils, black jasmine rice, lamb seasoning mix, black pepper, quinoa, red paprika, saffron, sage, rosemary, parsley, thyme, and many other industries.

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