Pneumatically Controlled Magnetic Separators – Hassle-Free Process & Many Other Advantages

Pneumatic Controlled Magnetic Separators are the New – Age technology which are controlled by air, under pressure for e.g. air-conditioning system controlled by pneumatically operated thermostats or humidistats. Pneumatic systems are used extensively in various industries because of their hassle – free process & many more advantages. In many cases these system are the driving force for an automatic machine. They systems are similar to hydraulic systems except compressed air is used in place of hydraulic fluids.

The word ‘Pneuma’ means air. Pneumatics is all about using compressed air as a fuel. Compressed air is the air from the atmosphere which is reduced in volume by compression thus increasing its pressure.

HERE ARE SOME ADVANTAGES OF PNEUMATIC SYSTEM

High effectiveness

There is an unlimited supply of air in the atmosphere to produce compressed air. Also there is the possibility of easy storage in large volumes. The use of compressed air is not restricted by distance, as it can easily be transported through pipes. After use, compressed air can be released directly into the atmosphere without the need of processing.

High durability and reliability

Pneumatic system components are extremely durable and cannot be damaged easily. Compared to electromotive components, these are more durable and reliable.

Simple design

The designs of pneumatic system components are relatively simple and are more suitable for use in simple automatic control systems. There is choice of movement such as linear movement or angular rotational movement with simple and continuously variable operational speeds.

Environmental friendly

The operation of pneumatic systems do not produce pollutants. Pneumatic systems are environmentally clean and with proper exhaust air treatment they can be installed to clean room standards. Therefore, pneumatic systems can work in environments that demand high level of cleanliness. One example is the production lines of integrated circuits.

Cost Effective

As the pneumatic system components are not expensive, the costs of installing is quite low. Moreover, as they are very durable, the cost of maintenance is also significantly lower than that of other systems.

Jaykrishna Magnetics Pvt. Ltd. is a leading manufacturer of a wide range of magnetic separators for different industrial applications. Here are some of the pneumatic controlled products

Pneumatically Operated Magnetic Trap/ Magnetic Filter

Jaykrishna Magnetics Pvt. Ltd. has manufactured extensive pneumatically operated magnetic trap/filter for highly corrosive chemicals. It filters metal contaminants like iron and steel from the liquid material.

These newly designed equipment is most advanced magnetic trap/filter to achieve optimum performance, reliability and longevity. Particles are separated from a highly corrosive chemical using strong magnetic gradient. It means the higher the magnetic gradient the stronger the attracting magnetic force act on the particles

Salient Features

  • Fine filtration
  • Removes ferrous and some nonferrous particles
  • Super high flow rate system
  • Low maintenance

Pneumatically Operated Hump Magnet

Pneumatically Operated Hump Magnet

Jaykrishna Magnetics Pvt. Ltd. has developed a unique kind of pneumatically operated hump magnet which is the most developed magnetic separator used to remove ferrous contaminants like iron nuts, bolts, wire, banding, etc., from the conveyed material.

It consists high-intensity magnetic plate with super intensity magnet mounted with the help of hinges. These plates are operated automatically with a pneumatic cylinder which can be connected with the PLC of a plant. Our premium quality pneumatically operated hump magnet is most useful for bucket elevator outlet and inline connection.

Salient Features

  • Remove ferrous contaminant
  • Robust design
  • Provide self-cleaning solution
  • Low maintenance

Pneumatically Operated Drawer Magnet

Pneumatically Operated Drawer Magnet

Pneumatically Operated Drawer Magnet is a ferrous metal removal unit that can be fitted simply in existing pipeline or outlet of various equipment like pulverizer, blenders, & classifier or any other outlet location. In standard type, each unit comprises two permanent magnetic grids mounted one above the other.

A system with multiple grids is also available for special application. The grids are easily removable for cleaning. Model with stainless steel grids and housing can be supplied if required. The drawer magnets are available with either Ferrite magnets or with High Intensity, Rare Earth Nd-Fe-B Magnets.

Applications

  • Plastic Industry
  • Injection Moulding
  • Blow Moulding
  • Plastic Extrusion
  • Recycling Plastic
  • Food processing industries

Salient Features

  • Remove the grate assemblies one at a time.
  • Multi-stage drawer magnet upto 12 stage is available.
  • Provides fast drain out of materials left in the magnet body after the shut-off gate is closed.

Jaykrishna Magnetics Pvt. Ltd. is a most reliable brand for wide range of magnetic separator products. We have introduced new products of pneumatic controlled magnetic separators which makes your work simple and efficient. These products are used in plastic industries, food processing and various other industries. Contact us today for further details.

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