Aluminium is the Second most used metal in the world after Steel, also the speediest growing metal. In the last 60 years, it has grown up to 20 times related to other metals. Its characteristics like non-corrosiveness, durability, recyclability, and lightweight make it the best metal choice for the various industrial sectors. Due to its superior attributes, it is also called “Metal Of Future”

Globally the production of the aluminium in 2020 was 64 million tonnes, with the exceptional numbers China produces 36 million tonnes annually more than 50% of the world, followed by India at 3.7 million and Russia at 3.6 million. India has an ample amount of quality bauxite and low-cost labour has helped it to establish itself as a low-cost producer of primary aluminium.

So are you are presuming that India cannot produce Aluminium as much as China, right? This is because of low-quality machinery for recycling is used by many recycling industries. This affects the quantity and up to some extend quality of the production of aluminium. Thus good quality machinery and proper management will help you recycle Aluminum in at a faster pace.

Jaykrishna Magnetics Pvt. Ltd. has developed a new process line in which different types of high-quality machines separate the copper, brass, zinc and other valuable material during the recycling process.

8 Types Of Machinery Are Included In Our Processing line:

#1. Automatic Control Panel:

Jaykrishna Magnetics Pvt. Ltd. automatic control panel is used for the improvement of the power factor. The automatic electrical control panels come in situations where the power factor needs to vary with the load requirements change. The large scale industry usually uses this system with a lot of machinery to handle.

Technical Specifications:

• Consistent high power factor
• Profoundly efficient
• Effortless switch on and off function
• Resistant to corrosion
• Equipped with electrical insulation
• Clearly marked indicators and switches
• Gives protection to electrical equipment

#2. Weaving Hopper:

Weaving Hopper is used for feeding material into the hopper directly without the need for pre-heating before extrusion. Aluminium scraps and numerous other types of scrap can be fed into the weaving hopper. It is extremely useful for high quantity scrap recycling.

#3. Electromagnetic Vibro Feeder: 

Jaykrishna Magnetics Pvt. Ltd. electromagnetic vibratory feeder is used in processing for handling all types of materials such as hot, damp, lumpy, dusty or abrasive for various functions. The vibrations product is smooth uniform, volumetric flow, that is fully variable with a controller’s help. It used to control bulk product flow in bulk handling plants, like coke, quartz, mineral, cement, glass and many other industries.

Technical Specification :

• The Electromagnetic Vibratory Feeder consist of a tray made out of Mild steel or Stainless Steel and the body housing.
• The body housing of the Vibrator is made from Heavy duty M.S.Plates.
• As the Magnet get energized the Vibration sets the material in motion.
• The controller of Vibrator gives the controlled flow of the material.
• The housing of the Electromagnet is made in totally enclosed design make it dustproof.

#4. Screening Trommel:

Jaykrishna Magnetics Pvt. Ltd. screening trommel is a mechanical screening machine used to separate materials, mainly in the aluminium industry to separate metallic impurities Material size separation is achieved as the feed material spirals down the rotating drum, where the undersized material smaller than the screen openings passes through the screen, while the oversized material exits at the other end of the machine.

Applications

• Aluminium recycling industry
• Municipal and industrial waste
• Mineral processing
• food industries

#5. Vibratory Feeder:

Jaykrishna Magnetics Pvt. Ltd. manufactures Vibration motor base vibratory feeders, which utilize the forces set up by two synchronized counter-rotating, heavy duty vibrator motors. At Two points in each complete revolution, the centrifugal forces of each vibrator coincide, resulting in a linear force.

Our feeders are custom built to meet any application needed. Feeders are built rugged to produce the consistent flow rates and trouble-free operation needed for efficient processing. The Feeder can be designed either Base Mounted or Suspension / Hanging Type.

Our vibratory feeder is used mostly for material handling in various industrial applications. We have used highly efficient vibratory motors for the desired results.

Technical Specifications :

• The Mechanical Vibratory Feeder consist of a tray made out of Mild Steel.
• The body housing of the Vibrator is made from Heavy duty M.S.Plates.
• As the Motor get energized the Vibration sets the material in motion.
• The Vibration of the feeder will be controlled with the help of adjusting loads of the motor.
• The Feeder will be mounted on Heavy Duty Spring Bar/Brackets or Base Mounting.

#6. Belt Conveyor:

Belt conveyor is one of the carrying or transporting mechanisms of recycling materials. Depending on the recycling materials’ complexity, the looping belt requires robust and durable properties to resist impact, wear and leaking of oil and grease. It is used to connect various sorting stations, belts space the items so the waste can be separated manually or mechanically.

#7. Eddy Current Separator:

We’re India’s one of Eddy Current Separators‘ biggest manufacturer, which are commonly used to separator non-ferrous metals from mixed waste and other streams. It purely separates aluminium, copper, brass and other non-ferrous metals from your product stream, municipal solid waste recycling, scrap residue and other recyclables.

One of the largest manufacturers and pioneers in magnetic separation technology across India, we manufacture both concentric and eccentric rotor designs for the effective separation procedure.

Salient Features:

• Solid structure with anti vibration pads.
• No loss of valuable material.
• Low maintenance.
• Protected other recycling equipment.
• High yields of non-ferrous metals recovery.

#8. Sorting Belt:

Sorting Belt are mainly used in the recycling business because they can transfer heavy-loaded materials. In aluminium recycling lines, sorting belt comes in the last of all the machinery. Basically, it is used to manually sort the impurities and other metal from the end product. Due to its large size and slow belt rotating speed, it becomes easy to collect the material’s contaminants manually.

Advantages: 

• Affordable
• Simple and easy to use
• Can have changes in elevation
• Can be loaded from any place along the belt

We’re India’s most trusted and leading supplier of aluminium recycling machinery like vibratory feeder, eddy current separator, conveyor belt, etc. If you’re looking for the best solutions in aluminium recycling machinery, email us your requirement today; our team of experts technical will contact you.